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Polyolefin Foam Market Size, Share, Industry, Forecast and Outlook (2024-2031)

Published: January 2024 || SKU: MA6333
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Global Polyolefin Foam Market is segmented By Type (Polyethylene, Polypropylene, Ethylene-Vinyl Acetate, Others) By Process (Cross Linked, Blowing, Others) By Application (Automotive, Industrial Packaging, Building and Construction, Healthcare, Electronics, Others) and By Region (North America, Europe, South America, Asia Pacific, Middle East, and Africa) – Share, Size, Outlook, and Opportunity Analysis, 2024-2031

Polyolefin Foam Market Overview

Global Polyolefin Foam Market reached USD 7.4 billion in 2022 and is expected to reach USD 11.1 billion by 2031, growing with a CAGR of 5.3% during the forecast period 2024-2031. The Polyolefin Foam Market is characterized by major global and regional manufacturers offering various products.

The market is highly competitive and driven by innovation, with manufacturers continuously developing new formulations and manufacturing techniques to enhance the performance and properties of polyolefin foam.

Expanded Polypropylene (EPP) Foam is expected to hold a major share of more than 32% in the global polyolefin foam market due to its high strength-to-weight ratio and durability. Furthermore, it has excellent energy absorption properties, making it ideal for applications such as automotive components, protective cases and sports equipment.

Polyolefin Foam Market Scope

Metrics

Details

CAGR

5.3%

Size Available for Years

2022-2031

Forecast Period

2024-2031

Data Availability

Value (US$) 

Segments Covered

Type, Process, Application and Region

Regions Covered

North America, Europe, Asia-Pacific, South America and Middle East & Africa

Fastest Growing Region

Asia-Pacific

Largest Region

Asia-Pacific

Report Insights Covered

Competitive Landscape Analysis, Company Profile Analysis, Market Size, Share, Growth, Demand, Recent Developments, Mergers and Acquisitions, New Equipment Type Launches, Growth Strategies, Revenue Analysis, Porter’s Analysis, Pricing Analysis, Regulatory Analysis, Supply-Chain Analysis and Other key Insights.

 

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Polyolefin Foam Market Dynamics

Growing Demand For Lightweighting Automotive  Material 

The growing demand for lightweight automotive materials has significantly boosted the Global Polyolefin Foam Market. Automotive manufacturers increasingly focus on improving fuel efficiency and reducing vehicle emissions to meet regulatory standards and consumer demands. Manufacturers can reduce overall vehicle weight by incorporating lightweight materials like polyolefin foam into vehicles, resulting in improved fuel efficiency and lower emissions.

Furthermore, Lightweight materials such as polyolefin foam can also enhance vehicle performance. The reduced weight of the vehicle can improve acceleration, handling and braking, leading to a better driving experience. Due to rising demand for lightweight automotive materials companies are heavily investing in the business.

For instance, in 2019, On the first day of the Foam Expo Europe, which runs from September 10 to September 12 in Stuttgart, Germany, BASF debuted a wide range of foam products. Visitors to the BASF booth at Europe's largest trade show for the technical foam industry learned about materials, expertise in polyurethane systems (PU), melamine resin and polypropylene foams, as well as the most recent advancements in foam technology. Numerous industries, including home, sports, the automobile sector, aviation and construction, use BASF materials.

Fluctuating Raw Material Costs

The price volatility of raw materials, such as polyethylene (PE) and polypropylene (PP), which are used to produce polyolefin foam, impacts market growth. Sudden increases in raw material costs can pressure manufacturers and potentially affect the industry's profitability.

Fluctuating raw material costs make it challenging for polyolefin foam manufacturers to establish stable pricing strategies. Rapid and unpredictable changes in raw material prices can lead to uncertainties in pricing the final products. It can create difficulties in maintaining consistent margins and competitive pricing in the market, affecting market positioning and profitability.

Polyolefin Foam Market Segment Analysis

The Global Polyolefin Foam Market is segmented based on type, process, application and region.

Rising Demand For Lightweight Material In The Automotive Industry

Expanded Polypropylene (EPP) Foam holds 1/3rd of the Global Polyolefin Foam Market. The automotive sector is a major driver of the demand for EPP foam. Automotive manufacturers are incorporating EPP foam in various applications, including bumpers, interior components, seat structures, door panels and headrests. 

EPP foam offers excellent energy absorption and impact resistance, enhancing passenger safety. Its lightweight properties contribute to overall vehicle weight reduction and improved fuel efficiency.

Furthermore, Continuous advancements in manufacturing technology have improved the production efficiency and capabilities of EPP foam. Advanced molding techniques, such as steam and gas-assisted molding, allow for complex shapes and precise customization of EPP foam products. These advancements have expanded the application potential and versatility of EPP foam, further driving its growth.

Source: DataM Intelligence Analysis (2023)

 

Polyolefin Foam Market Geographical Penetration

Asia-Pacific’s Rapid Urbanization, Population Growth And Increased Consumer Spending

The Asia-Pacific has emerged as a lucrative market for polyolefin foam covering more than half of the global share in 2022. The Asia-Pacific is the largest and fastest-growing market for polyolefin foam. Factors such as rapid industrialization, urbanization, population growth and increased consumer spending have contributed to the expansion of various industries that utilize polyolefin foam, including automotive, packaging, construction and consumer goods.

Furthermore, The region is home to major automotive manufacturing hubs and the increasing production and demand for lightweight vehicles have fueled the adoption of polyolefin foam. Expanded Polypropylene (EPP) foam, in particular, finds extensive usage in automotive components due to its lightweight nature, energy absorption properties and safety features.

Source: DataM Intelligence Analysis (2023)

Polyolefin Foam Market Players

The major global players include Furukawa Electric Co. Ltd, Knauf Industries, Dongshin Industry, Kaneka Corporation, JSP Corporation, BASF SE, SSW Pearl Foam GmbH, Sonoco Products Company, Clark Foam and Bradford Company.

COVID-19 Impact onPolyolefin Foam Market

Many industries, including automotive, construction and consumer goods, experienced a significant decline in demand due to the pandemic. The restrictions on movement, economic uncertainties and reduced consumer spending affected the demand for polyolefin foam products in various applications. Automotive production, in particular, witnessed a notable decline, impacting the demand for foam materials in the sector.

Ukraine-Russia War Impact 

The conflict between Ukraine and Russia disrupted the supply chain of raw materials used in the production of polyolefin foam. Ukraine is a major producer of polyethylene and polypropylene, which are key raw materials for polyolefin foam manufacturing. Any disruptions in the supply of these raw materials from Ukraine lead to supply shortages and affect the production of polyolefin foam globally.

Ukraine and Russia hold significant players in the Global Polyolefin Foam Market and any disruptions in their production capabilities or supply chains could create regional imbalances. This could result in trade patterns and market dynamics shifts, potentially affecting regional supply and demand scenarios.

Key Developments

  • On January 10, 2018, Armacell, U.S. based manufacturer and supplier of industrial foams and flexible insulation materials, announced the news to acquire the Insulation Business of Nomaco – a growing U.S. manufacturer of extruded polyethylene (PE) insulation foams.
  • On 19 April 2021, Borealis, an Austrian chemical company and Sulzer Chemtech, a Swiss engineering company, completed the development of an innovative process for the affordable extrusion of expanded polypropylene (EPP) beads.
  • On 8 July 2022, SABIC, a materials expert, introduced novel polypropylene (PP) compounds for foam injection molding (FIM) that offer lightweight and visually appealing properties for usage in car interior applications.

Why Purchase the Report?

  • To visualize the Global Polyolefin Foam Market segmentation based on type, process, application and region and understand key commercial assets and players.
  • Identify commercial opportunities by analyzing trends and co-development. 
  • Excel data sheet with numerous Polyolefin Foam market-level data points with all segments.
  • PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
  • Product mapping available as Excel consisting of key products of all the major players.

The Global Polyolefin Foam Market Report Would Provide Approximately 61 Tables, 60 Figures And 211 Pages.

Target Audience 2024

  • Manufacturers/ Buyers
  • Industry Investors/Investment Bankers
  • Research Professionals
  • Emerging Companies
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FAQ’s

  • Polyolefin Foam Market is expected to grow at a high CAGR of 5.3% during the forecasting period 2024-2031.

  • North America region Controls the Polyolefin Foam Market during 2023-2030.

  • Among all regions, Asia Pacific is the fastest growing market share during the forecast period 

  • The major global players include Furukawa Electric Co. Ltd, Knauf Industries, Dongshin Industry, Kaneka Corporation, JSP Corporation, BASF SE, SSW Pearl Foam GmbH, Sonoco Products Company, Clark Foam and Bradford Company.
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