Flat50
Year-End Offer: Buy 1 report get 30% OFF | Buy 2 reports get 50% OFF each!   View Reports 

What are the Major Challenges in Developing Commercially Viable Oral Transmucosal Drug Formulations?

Discover key challenges in developing commercial oral transmucosal drug formulations, from stability and taste issues to manufacturing and cost barriers.

Author: Gopinadh Gundreddy

Last Updated:

Oral Transmucosal Drugs are gaining popularity due to their ability to deliver medicines quickly through the lining of the mouth, bypassing the digestive system. While this approach offers fast onset and improved bioavailability, developing successful commercial products is not without its hurdles. Let’s explore some of the biggest challenges in this innovative drug delivery system for oral transmucosal drugs. 

Complex Formulation Design

Developing oral transmucosal formulations isn’t as straightforward as creating a pill or syrup. The oral cavity presents a unique environment constantly moist, full of enzymes, and prone to saliva flow. These conditions can dilute or wash away the drug before it gets absorbed. Achieving the right balance between drug stability, release rate, and comfort becomes a central challenge for formulators.​

In addition, different regions inside the mouth (like the cheek, tongue, and gums) have varying levels of permeability. This means one design won’t fit all drugs. Each must be customized for its chemical nature, adding to research and development time.​

Taste and Sensory Issues

Since the medicine stays in the mouth for absorption, the taste and feel of the formulation are critical for user acceptance. Many drugs naturally have a bitter or metallic taste, which can make patients reluctant to use them. While flavoring agents and sweeteners help, there’s a limit to how much can be added without affecting absorption or stability.​

Moreover, some formulations may cause a tingling or burning sensation, especially those with penetration enhancers. Creating a product that’s effective but pleasant remains a tough balancing act for manufacturers.

Manufacturing and Cost Constraints

On the industrial side, production of oral transmucosal formulations is often more expensive than traditional tablets or capsules. Techniques like freeze-drying (lyophilization) or sublimation are effective for making fast-dissolving tablets, but they require specialized equipment, sterile conditions, and careful handling all of which increase costs.​

Scaling up from lab-scale prototypes to mass production also poses challenges. Maintaining consistency in texture, moisture content, and drug dispersion across batches is vital for regulatory approval and patient safety.​

Biological and Clinical Barriers

Even after creating a promising prototype, several biological hurdles remain. Saliva flow can reduce drug concentration, and frequent swallowing can remove medication before full absorption. Additionally, diseases that affect the mouth like mucositis or dryness can alter how well the drug works.​

Clinical trials for transmucosal drugs need specialized testing methods to measure absorption through the mucosa, which can increase development time and cost. These barriers often discourage smaller pharmaceutical firms from investing in such technologies.

Towards a Brighter Future

Despite these challenges, the future of oral transmucosal drug delivery looks exciting. Advances in mucoadhesive polymers, nanoparticles, and taste-masking technologies are making formulations more practical for the market. The focus now is on simplifying production, improving patient comfort, and finding more cost-effective solutions for large-scale manufacturing.

Schedule a demo for our market intelligence database by filling out the form below:
+1

Found it interesting?

Sai Kiran
Sales Manager at DataM Intelligence
Email: [email protected]
Tel: +1 877 441 4866

We have 5000+ marketing reports and serve across 130+ countries